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Innovative SandLix™ technology addresses future copper supply challenges

The world needs more copper to fulfil the electrification requirements of decarbonising our energy grids. Yet our industry faces the depletion of existing orebodies against increasing demand. Compounding declining grades is the fact that remaining copper deposits are situated in areas that make treatment more difficult – for instance in areas with significant water scarcity, and pressures to reduce energy consumption.

Anglo American possesses significant copper resources, and the prospects for SandLix™ are potentially game-changing, enabling us to re-imagine mining to improve people’s lives in a very real and tangible way.

SandLix™: FutureSmart Mining™ in action

Enter the world of FutureSmart Mining™ with SandLix™, Anglo American’s novel heap leach process, which directly addresses some of the most pressing challenges facing the industry when it comes to future copper supply.

SandLix™ has been specifically developed to economically treat low-grade, complex ores, while being far less energy and water intensive than conventional processes, such as flotation. SandLix™ is conceptually simple and has been demonstrated at pilot scale, proving to deliver equal or better recovery rates than flotation on primary ore – more than 85% within 250 days.

What is SandLix™?

SandLix™ is Anglo American’s novel heap leach technology, currently in development and pilot trials. It allows us to recover copper from low-grade, complex ores, including the mineral chalcopyrite, far more efficiently. This mineral is the world’s most abundant source of copper, but existing leaching processes are not capable of recovering copper from it economically and sustainably. SandLix™ considers three elements to enhance heap leach recoveries:

  • particle size
  • temperature
  • chemistry

Anglo American’s SandLix™ technology allows 'stranded’ ores to be economically processed in a sustainable way – using around half the amount of water and energy compared to conventional processes that involve flotation and smelting. In addition to copper, SandLix has potential to be extended to the recovery of other metals in the future.







How does SandLix work?

This technology reimagines the heap leach process by engineering the particle size of the ore to generate a highly permeable “sand” for heap leaching. It offers potentially game changing innovation in heap leach technology.

Fines (extremely finely ground ore that tends to turn to a mud-like substance when wet), which are removed from the ore to increase the permeability of the remaining heap, are treated in a separate small, integrated flotation process which both increases recovery and optimises leach reagent consumption.

What then remains is a heap made up of sand grain sized particles through which the chemicals can easily flow, enabling the chemical conditions and temperatures in these permeable sand heaps to be more precisely controlled to recover copper from the ore.

The key to unlocking high recoveries lies in the configuration and control of the particle size, temperature and chemistry in highly permeable heaps, which are adapted specifically for each ore.

Precise control of these optimised heaps generates conditions for natural bio-oxidising microbes to thrive and increase the temperature of the heap to where high recovery rates of copper can be achieved from even low-grade, chalcopyrite ores (also often referred to as primary copper ores).

Through this unique process of heap leaching, SandLix™ has the potential to reduce the cut-off grade of copper processes by up to 20% and increase resource utilisation by economically processing low-grade ores, while reducing water and energy intensity and reducing the volume of wet tailings that requiring storage.

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