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Moranbah North Desalination Plant

Moranbah North Desalination Plant
Moranbah North Desalination Plant Capital and Overhauls engineer Nathan Green takes a water sample from the reverse osmosis membrane at the desalination plant at Moranbah North mine.

A desalination plant at our Moranbah North mine in Queensland, Australia, is now producing two million litres of potable water every day, since becoming operational in March 2010. Benefiting the surrounding environment as well as operations, it’s just another way we are maximising our water resources.

Our metallurgical coal mine at Moranbah North commissioned the desalination plant in December 2009 to offset its daily water consumption, deliver environmental benefits and reduce costs.

Working with Orica Watercare, the $2.6 million plant was trialled just two months later and by March 2010 was fully operational and helping to reduce the water consumed and discharged by the operation.

“The desalination plant produces two mega litres of potable water each day from mine water stored in dewatering dams on the surface, fed from the dewatering network,” says Tim Hobson, underground operations general manager at Metallurgical Coal.

“This water will substitute raw water supply, be re-used underground for longwall and development panel requirements and across site, meeting Moranbah North mine’s average daily water consumption.

“The plant also eliminates the need to discharge mine water during the wet season as water stored will be processed and utilised underground for mining operations.”

With many of our operations hosted in water-stressed catchments, we believe the ever-increasing demand and competition for water resources will lead to supply shortages, cost escalations and legislative complexities. That’s why developing financially sound initiatives where water is optimally used and recycled is fundamental to our water strategy.

Projects such as those at Moranbah North have the potential to unlock value in our current operations, safeguard future projects and limit our impact on the surrounding environment and communities.

With the desalination plant estimated to have a payback period of four years, Tim is confident that this project is a prime example of following our strategic approach.

“The plant itself is justified financially, because the cost of operation, which includes energy, chemicals and maintenance costs, is less than the current water purchase arrangements utilised at Moranbah North mine,” he says.

“But equally as important, the plant adheres to all elements of our Group Water Policy that puts environmental considerations to the fore.”.

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